Cup Filling And Sealing Machine
High-Speed Cup Filling and Sealing Machines – Precision, Efficiency, and Cost Savings for Global Food Producers
Reduce packaging costs by 30% and boost output by 50% with Hebei Yuanchang’s industrial-grade cup filling and sealing machines. Built for hygiene, speed, and compliance with FDA, CE, and HACCP standards.
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Why Your Cup Filling Process is Costing You Money
Inefficient cup filling and sealing processes drain profits through hidden inefficiencies. Here’s what keeps purchasing managers up at night:
- Downtime from Jams and Misfeeds: Manual or low-quality machines average 15-20% downtime due to product inconsistency, costing $5,000–$15,000/month in lost production (Source: Fortune Business Insights).
- Waste from Inaccurate Filling: Overfilling or spillage can waste 5-10% of product, directly cutting into margins. For a facility producing 1M cups/year, that’s $200,000+ in lost revenue annually.
- Non-Compliance Risks: Failing to meet FDA, CE, or HACCP standards risks recalls. In 2023, 34% of food recalls were due to packaging defects (Source: FDA Annual Report).
- Labor Costs: Manual sealing requires 3-4 operators per shift. At $20/hour, that’s $180,000/year per line in labor alone.
- Slow Changeovers: Switching between cup sizes or products can take 2+ hours, reducing OEE (Overall Equipment Effectiveness) by 10-15%.
- Inconsistent Seal Quality: Weak or uneven seals lead to leaks, spoilage, and shortened shelf life, damaging brand reputation.
Result? Higher operational costs, lower output, and missed delivery deadlines—eroding your competitive edge.
How Our Cup Filling and Sealing Machines Solve These Issues
Hebei Yuanchang’s cup filling and sealing machines are engineered for high-speed, hygienic, and precise production. With 40 years of experience and 80+ in-house engineers, we deliver equipment that addresses every pain point in your packaging line.
Why Choose Yuanchang?
- ✅ 99.5% Uptime: Japanese Mazak CNC-machined components and PLC-controlled automation minimize jams and misfeeds. Reduces downtime by 90% compared to manual systems.
- ✅ ±1% Filling Accuracy: Servo-driven volumetric or auger fillers ensure consistent weights, eliminating giveaway and reducing waste.
- ✅ Full Compliance: Built to FDA, CE, HACCP, and ISO 9001 standards. Stainless steel (SS304/316) construction meets USDA and EU hygiene requirements.
- ✅ 50% Faster Changeovers: Tool-less adjustments for cup sizes (50–2000ml) and sealing types (heat sealing, aluminum foil, plastic lids) cut changeover time to under 30 minutes.
- ✅ 30% Lower Operational Costs: Energy-efficient motors and automated sealing reduce labor needs by 60%, saving $100,000+/year for high-volume producers.
Our 14,000 sqm facility with 8 Mazak CNC machining centers ensures high-precision, high-volume production.
Yuanchang vs. Competing Brands
| Feature | Yuanchang | Brand A (Europe) | Brand B (USA) | Brand C (China) |
|---|---|---|---|---|
| Speed (cups/min) | 60–120 | 50–100 | 40–80 | 50–90 |
| Filling Accuracy | ±1% | ±1.5% | ±2% | ±2.5% |
| Changeover Time | < 30 min | 45–60 min | 60–90 min | 30–60 min |
| Material | SS304/316 | SS304 | SS304 | SS201/304 |
| Price Range (USD) | $25,000–$80,000 | $50,000–$120,000 | $60,000–$150,000 | $15,000–$50,000 |
| Lead Time | 30–45 days | 90–120 days | 60–90 days | 45–60 days |
*Prices vary based on customization (e.g., servo vs. pneumatic, sealing type). Request a quote for exact pricing.
Technical Specifications
| Model | YC-CFS-60 | YC-CFS-100 | YC-CFS-120 |
|---|---|---|---|
| Speed (cups/min) | 60 | 80–100 | 100–120 |
| Cup Size Range (ml) | 50–500 | 100–1000 | 200–2000 |
| Filling Type | Volumetric | Auger/Volumetric | Servo-Auger |
| Sealing Type | Heat Seal / Foil | Heat Seal / Foil / Plastic Lid | Heat Seal / Foil / Plastic Lid / Vacuum |
| Power (kW) | 3.5 | 5.5 | 7.5 |
| Dimensions (L×W×H, mm) | 2200×1200×1800 | 3000×1500×1900 | 3800×1600×2000 |
| Weight (kg) | 800 | 1200 | 1500 |
Note: All models support PLC touchscreen control, automatic cup feeding, and CIP (Clean-in-Place) systems. Custom configurations available for nitrogen flushing, vacuum sealing, or multi-lane setups.
Application Scenarios
Our cup filling and sealing machines are trusted in dairy, meat, sauces, and ready-to-eat (RTE) food production. Here’s how they’re deployed:
🥛 Dairy Products
- Yogurt, pudding, cheese spreads
- Foil or plastic lid sealing
- Example: 100 cups/min for 200g yogurt cups
🍖 Meat & Pet Food
- Ground meat, pâté, pet food portions
- Vacuum or modified atmosphere sealing
- Example: 80 cups/min for 500g meat portions
🍝 Sauces & Condiments
- Ketchup, mayo, hummus, dressings
- Heat-sealable film or snap-on lids
- Example: 120 cups/min for 100ml sauce cups
🍲 Ready-to-Eat Meals
- Curries, stews, soups
- Multi-layer filling (e.g., rice + sauce)
- Example: 60 cups/min for 300g meal cups
Need a solution for a unique product? Our R&D team offers OEM/ODM design to tailor machines to your exact specifications.
Trusted by Global Food Manufacturers
Client Logos
Certifications
Customer Testimonials
"Yuanchang’s YC-CFS-100 reduced our downtime by 85% and improved sealing consistency. The servo-driven auger eliminated product waste, saving us $180,000/year."
– John Carter, Operations Manager at Tyson Foods
"We needed a machine that could handle vacuum sealing for pet food. Yuanchang’s custom solution integrated seamlessly with our line, and their after-sales support is unmatched."
– Maria Lopez, Technical Director at Nestlé Purina
"Switching from manual to Yuanchang’s automatic cup filler increased our output by 40% and cut labor costs in half. The HACCP compliance gave us peace of mind for EU exports."
– Ahmed Khan, Production Head at Almarai (Saudi Arabia)
Frequently Asked Questions
❓ What types of cups can your machine handle?
Our machines support PP, PS, PET, and aluminum cups ranging from 50ml to 2000ml. We can accommodate round, square, or rectangular shapes with custom tooling. For sustainable packaging, we offer compatibility with PLA (biodegradable) cups.
❓ How fast can your machines run?
Our standard models range from 60 to 120 cups per minute. For higher outputs, we offer multi-lane configurations (e.g., 2–4 lanes) that can reach 240+ cups/min. Speed depends on cup size, product viscosity, and sealing type.
❓ Can you customize the machine for my product?
Absolutely. Our OEM/ODM services include:
- Custom filling systems (piston, auger, volumetric)
- Specialized sealing (vacuum, modified atmosphere, nitrogen flushing)
- Multi-component filling (e.g., yogurt + granola)
- Integration with existing lines (e.g., labeling, coding, conveyors)
❓ What is your after-sales support like?
We provide:
- 12-month warranty on all parts
- 24/7 technical support via phone/WhatsApp/email
- On-site training for your team (included in the price)
- Spare parts availability with global shipping in 3–5 days
- Remote diagnostics via PLC connection
❓ How do you ensure hygiene and compliance?
All machines are built to FDA (21 CFR Part 110), CE (Machinery Directive 2006/42/EC), and HACCP standards. Key features:
- SS304/316 stainless steel construction (food-grade)
- CIP (Clean-in-Place) systems for easy sanitation
- IP65-rated electrical components (water/dust resistance)
- Smooth, crevice-free surfaces to prevent bacterial growth
❓ What are your payment terms and logistics?
Payment Terms:
- 30% deposit via T/T or L/C
- 70% balance before shipment
- Flexible options for long-term clients (e.g., 50/50)
- FOB Shijiazhuang (port of loading)
- Sea freight (20–40 days to US/EU)
- Air freight (5–7 days for urgent orders)
- Land transport for regional clients (e.g., Southeast Asia)
❓ Do you offer trials or samples?
Yes! We offer:
- Free product trials at our Shijiazhuang facility (you provide the cups/materials)
- Sample machine videos for remote evaluation
- Free quotes within 24 hours of inquiry
❓ What’s the ROI on your cup filling machines?
Based on industry averages (Source: Grand View Research), our clients see:
- Payback period: 12–18 months
- Labor savings: 60% reduction in operators
- Waste reduction: 90% less product loss from accurate filling
- Output increase: 30–50% higher throughput
Ready to Cut Costs and Boost Efficiency?
Join 200+ global food manufacturers who trust Hebei Yuanchang for reliable, high-speed cup filling and sealing. Limited-time offer: Free on-site trial for qualified buyers.
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Real Customer Reviews
James Wilson
Production Manager, Smithfield Foods
"We installed Yuanchang’s YC-CFS-120 for our pre-cooked meat cups. The machine’s vacuum sealing extended shelf life by 20%, and the auto-feeding system eliminated manual handling. Highly recommend!"
✅ Verified Buyer | Purchased: YC-CFS-120 (2023)
Lisa Chen
Purchasing Director, Bright Dairy
"As a dairy producer, hygiene is critical. Yuanchang’s SS316 construction and CIP system made cleaning effortless. The ±1% filling accuracy reduced our giveaway costs by 15%."
✅ Verified Buyer | Purchased: YC-CFS-100 (2024)
Carlos Rodriguez
Operations Lead, Grupo Bimbo
"Great machine for high-volume pudding production. The only reason I’m giving 4 stars is that the initial setup took a bit longer than expected. However, Yuanchang’s technical team was very responsive and resolved all issues."
✅ Verified Buyer | Purchased: YC-CFS-80 (2023)
Emma Thompson
CEO, Green Valley Organics
"We needed a sustainable solution for our organic yogurt cups. Yuanchang customized their machine to work with PLA cups, and the energy-efficient design reduced our electricity costs by 25%."
✅ Verified Buyer | Purchased: YC-CFS-60 (Custom, 2024)
David Li
Senior Food Processing Equipment Engineer | Hebei Yuanchang
With 18 years of experience in designing automated packaging solutions, David specializes in cup filling, sealing, and food safety compliance. He has led 50+ custom projects for Fortune 500 food manufacturers and holds a Master’s in Mechanical Engineering from Tsinghua University.
David’s expertise ensures that every Yuanchang machine meets global standards (FDA, CE, HACCP) while maximizing efficiency and ROI for clients.
