The Filling and Flow Divider forming machine is a professional-grade solution engineered for high-precision meat product shaping. Integrating an advanced rotary-vane quantitative filling system with a high-efficiency flow divider, this machine is designed to maintain absolute consistency in portioning while ensuring maximum throughput for industrial food production.
Constructed primarily from premium SUS304 stainless steel, the equipment emphasizes hygienic design and operational durability. With a focus on versatility, the system allows operators to customize output through a rotating orifice plate system and offers various automation options to seamlessly integrate into any meat processing line, ensuring stable, wear-resistant, and corrosion-free performance.
| Model Range | ZKG3500+ / ZKG6500+ | Flow Divider Lanes | 2 - 8 Lanes |
|---|---|---|---|
| Power Output | 7.5 - 9 KW | Hole Plate Diameter | φ20 - 80 (mm) |
| Hopper Capacity | 240 Liters | Production Output | 250 - 300 cycles/min |
| Controller Type | Bus type motion controller | Communication | Ether-CAT bus system |
| Servo System | Integrated High-Precision Servo | Applicable Products | Meatballs, Falafel, Vegan balls, Kebapche, etc. |
Full stainless steel construction ensures food-grade safety, superior corrosion resistance, and long-term durability in harsh environments.
Rotary-vane quantitative filling ensures exact portion control and minimizes material waste for every single piece.
Pump and vane wheels undergo specialized thermal treatment for high hardness and exceptional wear resistance.
Equipped with Ether-CAT bus communication and motion controllers for precise synchronization and easy adjustment.
Easily diversify your product line from traditional meatballs to vegan alternatives using the rotating orifice plate.
Designed for rapid disassembly and easy cleaning to meet strict food industry hygiene standards and reduce downtime.
Precisely adjust production cycles per minute to match your line speed.
Quickly switch hole plates from 20mm to 80mm for varied product sizes.
Real-time tracking of servo performance via Ether-CAT bus communication.
Seamlessly integrate with upstream pretreatment and downstream ripening equipment.
Efficiently manage distribution across 2 to 8 lanes for high-volume output.
Structured design for systematic cleaning and routine maintenance checks.
| Metric | Manual/Basic Filling | ZKG Series Flow Divider |
|---|---|---|
| Production Speed | Low / Inconsistent | Up to 300 cycles/min |
| Weight Precision | High Variance | High-Precision Quantitative |
| Labor Cost | High Manual Input | Fully Automated/Servo-Driven |
| Product Diversity | Limited / Slow Change | Fast Orifice Plate Swapping |
| Hygiene Compliance | Variable | Industrial SUS304 Standard |
This machine is ideal for a wide range of meat and plant-based products, including meatballs, falafel, vegan balls, kebapche, and kebapcheta.
It utilizes a rotary-vane quantitative filling system combined with high-precision machining and servo control to ensure each portion is exact.
Yes, the structure is specifically designed for easy cleaning and maintenance, using SUS304 stainless steel to meet strict hygiene standards.
Absolutely. The machine supports hole plates with a diameter range from 20mm to 80mm, allowing you to customize product size easily.
We use specialized thermal treatment and high-precision machining to achieve superior hardness, wear-proofing, and corrosion resistance.
Yes, the use of an Ether-CAT bus communication system and a servo-driven motion controller makes it highly compatible with modern automated lines.